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Extensive research & development to overcome the cracking
tendency of concrete led to introduction of steel fiber
reinforcement as a viable solution to the problem by making the
concrete tougher and more ductile. Comprehensive field trials
over three decades have proved that addition of steel fibers to
conventional plain or reinforced and pre-stressed concrete
members at the time of mixing/production imparts strength,
performance and durability of concrete. The weak matrix, when
reinforced with steel fibers uniformly distributed throughout
its entire mass, renders the matrix to behave as composite
material with properties significantly different from
conventional concrete. The randomly oriented steel fibers assist
in controlling
the propagation of micro cracks present in the matrix,
first by improving the overall cracking resistance of the matrix
and later by bridging across even smaller cracks formed after
the application of load on to the member, there by preventing
their widening into major cracks.
While
steel fibers improve compressive strength of concrete by about
20 to 50 %, significant improvement is achieved in several other
properties of the concrete as listed below.
|
Property |
Improvement over non-fiber reinforced concrete. |
|
Cracking and flexural tensile strength |
100
to 120 % |
|
Shear Strength |
50
to 100 % |
|
Bearing Strength & Spalling Resistance |
50 to 100 % |
|
Resistance to Impact |
100 to 500 % |
|
Resistance to Abrasion |
Several times |
|
Resistance to Fire |
Appreciable |
|
Ductility |
Many times |
|
Confinement of concrete |
Many times |
|
Fatigue Resistance |
Significant
improvement |
Some Application Areas
Overlays
Steel
fibers can be used in building roads, airfields, runways,
container movement & storage yards, industrial floors, hard
standing & bridge decks
Precast concrete products
Manhole covers & frames as per IS 12592:2002, pipes, break water
units, building floor, & walling components, acoustic barriers,
kerbs, impact barriers, blast resistant panels, vaults
Hydraulic and marine structures
Building dams, spillways, aprons, boats, barges, sea protection
works
Defense & Military Structures
Aircraft hangers, missile & weapon storage structures, blast
resistant structures, ammunition products & storage depots,
underground structures
Shortcreting Applications
Tunnel linings, domes, mine linings, slope stabilization, repair
& restoration distressed concrete structures as per IS
15026:2002
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